Equipment / Castable Mounting

Castable Mounting Systems

Castable mounting embeds specimens in resin for metallographic analysis—ideal for complex samples. Vacuum, pressure, and UV methods improve infiltration, reduce defects, and support fast, consistent preparation for accurate results.

Image of the UV Curing System
Image of the ThetaMount Pressure Mounting
Image of the LSSA-011 Vacuum Mounting

Features

  • Versatile Mounting Techniques: Includes UV, vacuum, and pressure options for diverse resin mounting methods.
  • Multiple Sample Capacity: Designed to handle multiple samples at once, increasing laboratory throughput.
  • Compact Designs: Space-efficient chambers fit well in diverse lab environments.

Choose Type:

Vacuum Mounting Pressure Mounting UV Curing System

Vacuum & Pressure Mounting

Vacuum and pressure mounting are key in metallography for embedding specimens in resin. Vacuum mounting removes air bubbles for complete resin penetration, while pressure mounting enhances infiltration and minimizes defects. Combined, they produce high-quality mounts with clear surfaces, crucial for accurate analysis in industries like aerospace and materials science.

Castable Mounting Equipment

LSSA-011 - Vacuum Mounting

The LSSA-011 Vacuum Mounting Chamber enhances resin infiltration with precise vacuum and pressure control, filling voids and cracks efficiently. Durable and user-friendly, it’s ideal for labs needing high-quality metallographic preparation.

  • Bell Jar: Tilting, retractable pouring arm
  • Mount Sizes: 1 to 2-inch (25–50 mm)
  • Vacuum: Vacuum pump (sold separately)
  • Dimensions:
    • Bell Jar: 12 x 12 x 12-inch (300 x 300 x 300 mm)
    • Pump: 5 x 12.2 x 9.6-inch (127 x 310 x 245 mm)
  • Flow Rate: 2 CFM (48 liters/minute)
  • Ultimate Vacuum: 50 micron

Economically priced, robust, durable design guarantees long-lasting performance, making the LSSA-011 an excellent investment for high-quality metallographic specimen preparation.

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Castable Mounting Equipment

ThetaMount - Pressure Mounting

The ThetaMount Pressure Mounting uses advanced pressure technology, achieving up to 2 bar. This ensures bubble-free specimens, maintaining the original properties of the resin and curing agent.

  • Operating Pressure: 2.0 bar (29 psi)
  • Mount Sizes: 1 to 2-inch (25–50 mm)
  • Safety Valve Overflow Pressure: 2.8–3.3 bar (40.6–48 psi)
  • Chamber Diameter: 9.3 x 6.7-inch (235 x 170 mm)

Its compact design, odor-free curing, and efficient operation make it ideal for laboratories focused on precision and consistent results.

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UV Curing System

UV curing rapidly solidifies polymers using ultraviolet light, making it ideal for hardening adhesives, coatings, and resins in metallography. This process reduces processing time, lowers energy use, and minimizes thermal stress on samples. With precise control over curing conditions, it ensures consistent, high-quality results, benefiting industries like electronics and biomedical manufacturing.

Abrasive Cutting Equipment

UVmount

The UVmount cold mounting machine cures resin in 60 seconds using UV light, delivering bubble-free, high-quality samples with minimal effort. Its automated system simplifies operation, ensuring consistent and efficient results.

  • Sample Surface: 10.2 x 7.9-inch (260 x 200 mm)
  • Sample Max. Height: 2-inch (50 mm)
  • UV Curing Time: 0–100 minutes
  • UV Wavelength: Main 365 nm
  • Weight: 15 kg (33 lbs)

With a 4.3-inch touchscreen, adjustable curing times, and dual light sources for uniform curing, the UVmount offers precision and speed. Its low-heat operation, cooling system, and optional air purification create a safe, odor-free workspace, ideal for rapid sample preparation.

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