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Waterless Kallings

Material Specific

Composition

Ethyl alcohol 40–55%, Copper (II) chloride 0.5–10%, Hydrogen chloride 40–55%, Methyl alcohol 0.5–2%

PACE product, by weight

Method

Swab

Time

5–60 s

Alternative Names

Waterless Kalling's

Tags

martensitic-stainlessPH-stainlessduplex-stainlessaustenitic-stainless

Reveals

Grain boundaries in martensitic and PH stainless steels where Kalling's No. 2 over-etches; sigma phase; carbides; ferrite vs austenite contrast in duplex

Typical Results

Water-free version of Kalling's: equal HCl + ethanol with CuCl2. Stronger and more controllable than Kalling's No. 2 on martensitic stainless, PH stainless (17-4, 15-5), and duplex (2205, 2507). The absence of water gives more uniform attack on chromium-rich grades. Less suitable for plain austenitic SS; use Kalling's No. 2 there.

Application Method

Method:Swab
Typical Time:5–60 s

Preparation Notes

PACE Waterless Kalling's is supplied ready-to-use. Composition (by weight):

IngredientCAS No.%Hazardous
Ethyl alcohol64-17-540–55%Yes
Copper (II) chloride7447-39-40.5–10%Yes
Hydrogen chloride7647-01-040–55%Yes
Methyl alcohol67-56-10.5–2%Yes
Isopropyl alcohol67-63-00.5–2%Yes

Application Notes

Swab the freshly polished surface 5–60 s at room temperature. Rinse with water then ethanol; air-dry.

Troubleshooting

More aggressive than Kalling's No. 2; start at 5 s and add seconds as needed. Aged 17-4 PH H900 typically needs 30–60 s. Pitted attack means the swab dwelled too long.

Storage Notes

Amber glass at room temperature. Stable several months sealed (less hygroscopic than Kalling's No. 2).

Alternative Etchants

  • Kalling's No. 2
  • Vilella's Reagent
  • Adler's Etchant

Similar Etchants

  • Kalling's No. 2

ASTM References

ASTM E407 #94