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Metallographic Preparation Procedures - Iron

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White Iron

White cast irons are hard and brittle wear resistant cast irons consisting of pearlite and cementite. White cast irons are produced by chilling some surfaces of the cast mold in order to prevent the formation of graphite during solidification. White cast iron is used in train car wheels, brake shoes, shot blasting nozzles, mill liners, crushers, pump impellers and other abrasion resistant parts.

Specimen preparation is relatively straight forward for white cast iron.

SECTIONING

MAXCUT Abrasive blade (MAX-D or MAX-I series)

MOUNTING
Compression Mounting with Phenolic, Epoxy or Diallyl Phthalate compression mounting resins

POLISHING

Abrasive/surface

Lubricant

Force/ sample

Time

240 grit SiC paper
320 grit SiC paper
400 grit SiC paper
600 grit SiC paper
800 grit SiC paper
1200 grit SiC paper

Water
Water
Water
Water
Water
Water

5 lbs
5 lbs
5 lbs
5 lbs
5 lbs
5 lbs

Until plane
1 minute
1 minute
1 minute
1 minute
1 minute

3 um DIAMAT diamond on TEXPAN polishing pad DIALUBE Purple Extender 5 lbs 3 minutes

1 um DIAMAT diamond on ATLANTIS polishing pad

DIALUBE Purple Extender

5 lbs

2 minutes

0.05 um Nanometer alumina on TRICOTE polishing pad

 

5 lbs

30 seconds


Metallographic White Iron

White Iron - Hypo Eutectic, 1000X (DIC), etchant: Picral

White metal metallographic microstructure

White Iron - Hyper Eutectic, 200X (DIC), etchant: Picral

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